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Clinical and Vaccine Immunology, September 2009, p. 1378-1380, Vol. 16, No. 9
1071-412X/09/$08.00+0 doi:10.1128/CVI.00198-09
Copyright © 2009, American Society for Microbiology. All Rights Reserved.

Centre for Innovation, University of Otago, P.O. Box 56, Dunedin, New Zealand
Received 17 May 2009/ Returned for modification 17 June 2009/ Accepted 24 June 2009
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A prototype oral-delivery Mycobacterium bovis BCG-based vaccine has been reported to limit TB progression in trials on captive or free-ranging wildlife, as demonstrated upon Mycobacterium bovis challenge of vaccinated animals (1, 10, 11), and to prevent M. bovis infection following natural exposure to the pathogen (14). This vaccine comprises an edible lipid matrix into which live BCG has been formulated and evenly dispersed (1), which ensures that predominantly single-cell bacilli are released upon degradation of the matrix (e.g., by artificial detergents in vitro or by gastrointestinal tract processing in vivo). Upon in vivo oral delivery, released bacilli establish replicating populations in the lymph nodes of the alimentary tract, principally in the cervical lymph nodes (CLNs) draining the upper tract and the mesenteric lymph nodes (MLNs) draining the lower tract (3). Currently, the necessary high proportion of single-cell bacilli in the vaccine is achieved by formulating BCG that has been grown in liquid-phase culture using supplemented Middlebrook 7H9 broth (3). It is noteworthy that the broth supplements include bovine-derived products, namely serum albumin (as a carrier protein) and polysorbate (Tween 80; as a dispersant), which is a by-product of fractionated beef tallow.
In this regard, European and United Kingdom directives restrict the distribution of bovine-derived products into the environment (4, 5) due to concern over the release and propagation of prion diseases. We have conducted the present study specifically to address this concern with respect to the oral-delivery BCG vaccine. We herein report a source of BCG, grown in liquid phase as predominantly single-cell bacilli, using a modified 7H9 broth free of bovine-derived reagents. Furthermore, we describe the efficacy of this source of BCG when formulated into a vegetable-derived lipid matrix and fed as an experimental oral vaccine to mice, comparing these mice to mice which received a standard vaccine comprising BCG grown in conventional 7H9 broth and formulated into a lipid matrix of animal origin.
For this study, BCG strain Danish 1311 was utilized. As outlined in previous publications (1, 2), bacteria were cultured in Middlebrook 7H9 broth (Becton Dickinson, North Ryde, Australia) modified by the addition of alkalinized oleic acid and glucose. The standard version of this broth was additionally supplemented with 5 mg/ml bovine serum albumin (BSA) (Fraction V; Gibco Laboratories, Auckland, New Zealand) and 0.5 ml/liter standard tallow-derived Tween 80 (Sigma Products, Perth, Australia); the experimental broth preparation was instead supplemented with various concentrations of HyPep soy hydrolysate protein (commonly referred to as vegetable albumin; Gibco) and Tween 80 derived from the fractionation of vegetable fat (Sigma product number P6224-500ML). Bacterial growth was monitored via optical density measurements over 5 days until mid-log phase was achieved; bacilli were harvested from each preparation, and the number of CFU were enumerated by plating onto Middlebrook 7H11 agar. Dry smears of each BCG preparation were stained for acid-fast bacilli using Ziehl-Neelsen staining, and images were assessed microscopically via an Olympus DP70 camera and analyzed digitally using Olympus DP Controller version 2.2.1.227. About 100 acid-fast objects per smear were analyzed, and the average particle size and size distribution were calculated. Furthermore, samples of BCG grown in either the standard or the experimental broth were formulated into the vaccine delivery matrices Lipid-C (animal-derived fat) or Lipid-PK (vegetable-derived fat), respectively. Subsamples of the lipid-formulated vaccines were withdrawn at regular intervals to assess vaccine storage stability at ambient room temperature (by detergent extraction of live bacilli and plating onto 7H11 agar [3]). Finally, 1-ml standard or experimental vaccine samples were flavored with 10% coconut powder (Maggi Foods/Nestle Ltd., Rhodes, Australia) and offered on an individual basis to groups of 10-week-old female BALB/c mice as voluntary uptake oral vaccines (six animals/vaccine group); consumption of the entire vaccine dose by each mouse was confirmed by close examination of the individual cage for any sample wastage. Mice were subsequently euthanized 8 weeks postvaccination, and bacterial delivery and vaccine immunogenicity were determined as measures of vaccine success by assessing the BCG load in the alimentary tract lymphatics (combined MLN and CLN bacterial counts) and the splenic gamma interferon (IFN-
) response to the M. bovis purified protein derivative (PPD-B; Prionics Inc., Switzerland) (8).
We found similar BCG growth rates when using HyPep vegetable protein in the experimental broth at an equivalent inclusion dose (1x HyPep = 5 mg/ml) or BSA in the standard broth (Fig. 1). Moreover, similar numbers of bacilli were recovered from the experimental and standard broths, with both preparations yielding >107 CFU per ml (Fig. 1). Both broth preparations contained a predominance of single-cell bacilli, as follows: in the standard BSA-supplemented BCG preparation, the mean Ziehl-Neelsen-stained/digitally imaged particle length obtained was 3.54 µm (range, 1.0 to 20 µm), with 71% of objects imaged as singlets; in the experimental HyPep-supplemented BCG preparation, the mean particle length obtained was 3.52 µm (range, 1.0 to 15 µm), with 67% of objects being singlets. Both preparations were thus considered appropriate for formulation into lipid matrices to produce vaccines. BCG that had been grown in broth free of animal-derived products, and formulated into Lipid-PK, showed in vitro storage stability characteristics similar to those of the standard vaccine (comprising BCG grown in standard 7H9 broth and formulated into Lipid-C), with both preparations maintaining potential delivery doses of >5 x 106 BCG bacilli per vaccine dose after 6 weeks of storage at room temperature (Fig. 2). BCG colonization of the lymph nodes draining the alimentary tract was recorded in 5/6 mice which received the standard vaccine and 6/6 mice which received the experimental (animal product-free) vaccine (Fig. 3). Mice in both vaccine groups mounted significant IFN-
responses following vaccination (Table 1). There were no significant differences in the magnitude of IFN-
responses observed in mice receiving either the standard vaccine or the experimental vaccine (as determined using one-way analysis of variance of log10-transformed data).
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FIG. 1. In vitro growth characteristics of BCG grown under standard conditions (in 7H9 broth supplemented with 1x BSA, 5 mg/ml) compared to those of BCG grown under experimental conditions (in 7H9 broth supplemented with an equivalent 1x level of HyPep in place of BSA or with 0.5x or 2x HyPep).
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FIG. 2. In vitro 20°C storage characteristics of the standard vaccine (comprising BCG grown in BSA-supplemented 7H9 broth and formulated into Lipid-C) ( ) compared to those of the experimental vaccine (comprising BCG grown in broth free of animal-derived products and formulated into Lipid-PK) ( ).
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FIG. 3. BCG colonization of the alimentary tract lymph nodes (comprising MLNs and CLNs) of BALB/c mice for 8 weeks, following oral vaccination with either the standard vaccine (comprising BCG grown in BSA-supplemented 7H9 broth and formulated into Lipid-C) or the experimental vaccine (comprising BCG grown in broth free of animal-derived products and formulated into Lipid-PK). Bars represent group means from individual animals (open circles).
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TABLE 1. Vaccine immunogenicity in BALB/c mice tested 8 weeks following oral delivery of the standard or experimental vaccine
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We were able to demonstrate similar growth characteristics for BCG when using 7H9 broth supplemented with HyPep and vegetable-derived Tween or with conventional BSA and tallow-derived Tween. Bacilli grown in either of these media for 5 days yielded >107 CFU per ml of culture broth and, upon harvest, appeared predominantly as single cells. This is an important consideration for an oral-delivery BCG vaccine, since while singlet bacilli readily gain access to the host's gut lymphatic system (3), mycobacteria are well known to form dense aggregates under unfavorable culture conditions, sometimes comprising thousands of cells and measuring over 100 µm (9), which may not be taken up so readily; experimental studies using graded-size polymer spheres have demonstrated that objects measuring >10 µm are effectively excluded from the host's gastrointestinal tract lymphatic system (13). As a practical wildlife vaccine, formulated BCG must also be amenable to near-deployment storage, and further studies herein identified similar in vitro storage characteristics for the experimental vaccine as well as for the standard vaccine when samples were stored under ambient (room temperature) conditions. One further component for a successful wildlife vaccine is that the delivery material either should be compatible with an existing oral-delivery bait or should form a bait in its own right; we have recently reported the latter case, since Lipid-PK is amenable to flavoring and invokes a high uptake rate in target wildlife species (possums) when appropriately flavored (7).
Importantly, both the standard vaccine and the experimental vaccine were shown to be capable of delivering live bacilli to the alimentary tract lymphatics of mice, following voluntary uptake of flavored vaccine samples. Both formulations were immunogenic, invoking significant systemic level IFN-
responses. Interestingly, while the magnitude of the secretory IFN-
response invoked using the standard vaccine was almost double of that of the experimental vaccine, responses were also more variable in this group; hence, overall there was no statistical difference in the responses invoked using either formulation. It is therefore likely that an oral-delivery BCG-based vaccine for wildlife can be produced in the absence of animal-derived products, if such is deemed necessary for regulatory purposes. Although the bait attractants that are employed in a working wildlife vaccine will vary depending on which wildlife species is being targeted (i.e., badgers or possums), it is a further consideration here that so long as lipid-compatible flavorings can be utilized for these species, the entire production and environmental distribution of the vaccine could feasibly be performed without the inclusion of animal-derived products.
Published ahead of print on 1 July 2009. ![]()
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