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Clinical and Vaccine Immunology, January 2007, p. 52-59, Vol. 14, No. 1
1071-412X/07/$08.00+0 doi:10.1128/CVI.00214-06
Copyright © 2007, American Society for Microbiology. All Rights Reserved.

Australian Red Cross Blood Service, Sydney, New South Wales,1 Transfusion Medicine and Immunogenetics Research Unit, Faculty of Medicine, University of Sydney, Sydney, New South Wales,2 National Centre in HIV Epidemiology and Clinical Research, University of NSW, Sydney, New South Wales,3 Centre for Immunology, St. Vincent's Hospital and University of NSW, Sydney, New South Wales,4 Inflammatory Diseases Research Unit, School of Medical Sciences, University of NSW, Sydney, New South Wales,5 Department of Infectious Diseases, Prince of Wales Hospital, Randwick, New South Wales,6 Infectious Diseases Unit, Alfred Hospital, Prahran, Victoria,7 Department of Medicine, Monash University, Melbourne, Victoria, Australia8
Received 8 June 2006/ Returned for modification 31 August 2006/ Accepted 9 October 2006
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In the Australian setting, there are established networks of clinical trial sites located in the major population centers which have conducted many successful multicenter trials, several of which involved PBMC storage for immunological substudies. These networks have generally operated internal QAPs to monitor different methods used in these studies. However, given the move toward uniform quality assurance, we modeled our QAP on that of the NIH AIDS Clinical Trials Group (ACTG) to ensure that all laboratories participating in an Australian laboratory network could isolate and freeze PBMC to an agreed standard.
The designated performance standard required in this QAP was procurement of at least 5 x 106 PBMC from each 9-ml acid citrate dextran (ACD) blood tube provided, a postthaw PBMC viability of >80%, and a yield of viable PBMC of >50%. The initial performance at most laboratories was poor, leading to the introduction of specific interventions to address this inadequacy. Consistent with the ACTG experience (15), a few laboratories failed to make sufficient improvements in performance. However, most laboratories made substantial improvements in response to these interventions. The impact of these interventions and their effect on laboratory performance in this single-donor QAP are reported.
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One HIV-infected and one healthy donor gave approximately 300 to 400 ml of whole blood for each round of the QAP. Blood was collected into ACD tubes (27 to 36 ml blood per laboratory). Inclusion criteria for the HIV-infected volunteers were a CD4+ T-cell count of >300 cells/µl, hemoglobin within the normal range for age and gender, low plasma HIV RNA (<5,000 copies/ml), being either on or off antiretroviral therapy, and no history of receipt of an immunomodulatory agent (e.g., recombinant interleukin-2, alpha interferon [IFN-
], hydroxyurea, or corticosteroids) within 6 months of donation, and those for the healthy donor were CD4+ T-cell counts and hemoglobin within the normal range. Blood tubes were shipped at ambient temperature to the participating laboratories by overnight courier service from Sydney to major cities in Australia (Melbourne, Brisbane, Adelaide, and Perth). Ambient temperatures were monitored with a Tinytag Transit unit (Gemini Data Loggers, Chichester, United Kingdom) placed inside the specimen container. Blood processing commenced at the same time at each laboratory site, approximately 24 h after the blood draw. From the fifth QAP round onward, a fresh blood specimen collected from a local HIV-negative donor was also included in the assessment as a backup in case of poor results from the shipped blood specimens. Following PBMC isolation and cryopreservation, frozen cryovials were returned on dry ice to ARCBS in Sydney for analysis. These procedures were approved by the St. Vincent's Hospital Human Research Ethics Committee, and informed consent was given by each donor.
Isolation and freezing of PBMC. A laboratory protocol for PBMC cryopreservation was provided to assist all laboratories to achieve the required performance standard, with the added advantage that adherence to a best practice protocol may result in overall improved skills in PBMC handling at each site. Briefly, whole-blood tubes were centrifuged at 600 x g for 10 min. The buffy coats (from a single donor) were pooled into a 50-ml centrifuge tube and diluted with either RPMI cell culture medium (supplemented with 20 IU/ml penicillin, 20 µg/ml streptomycin, 25 mM HEPES, and 2 mM L-glutamine) or phosphate-buffered saline to 30 ml, and 15 ml of Ficoll-Paque (Amersham Biosciences, Uppsala, Sweden) was layered beneath the buffy coat and medium mixture. Tubes were centrifuged at 400 x g for 20 min at 20°C with the brake off. PBMC bands from each tube were removed, placed into 50-ml centrifugation tubes, and washed twice with RPMI or phosphate-buffered saline. PBMC were counted manually in a hemacytometer or using an automated cell counter, and 1-ml aliquots (minimum of 5 x 106 PBMC/vial) were frozen in cryopreservation medium (10% dimethyl sulfoxide [DMSO] in 20 to 90% fetal calf serum [FCS], with the balance made up with RPMI), using either a controlled-rate freezer or a precooled Mr. Frosty unit (Nalgene, Rochester, NY) placed in a 80°C freezer for at least 4 h. Frozen cells were stored in liquid nitrogen until return shipment on dry ice to the central testing laboratory at ARCBS in Sydney.
Assessment of PBMC viability and function. Cryopreserved PBMC were rapidly thawed, with gradual dilution of the cryopreservation medium with warm RPMI plus 10% FCS to 20 ml. After a second wash, cells were counted manually in the presence of trypan blue to determine viability, and the viable cell yield was determined by dividing the sum of the lymphocyte and monocyte counts, performed on an automated cell counter (CellDyn 3200; Abbott, Abbott Park, IL), by the number of PBMC claimed to have been placed in each vial. Cryopreserved PBMC from each QAP round were thawed and assessed on the same day by the same assessor.
A lymphocyte proliferation assay (LPA) (measuring the CD4 T-cell response) was initially chosen to assess cell function and was later supplemented with an enzyme-linked immunospot (ELISPOT) assay (measuring the CD8 T-cell response), using methods described previously (5). The ELISPOT assay was included because this method is now widely used to assess immune function in clinical trials, it measures the response of a different cell population, and more importantly, the intra- and interassay variations in background readings were much less in the ELISPOT than in the LPA, enabling better comparison of results between QAP rounds. In this study, thawed PBMC (1 x 105/well) were added to IFN-
-coated ELISPOT plates (Mabtech, Nacka Strand, Sweden) and cultured with one of the following: a pool of 23 defined epitopes from cytomegalovirus, Epstein-Barr virus, and influenza virus (CEF peptides; Pepscan Systems, Lelystad, The Netherlands), at 2 µg/ml of each peptide (3); phorbol 12-myristate 13-acetate (PMA; 20 ng/ml) combined with ionomycin (100 ng/ml) as a positive control for maximum stimulation; or medium alone (RPMI plus 10% FCS) as the negative control. After 18 h of incubation, the plates were developed according to the manufacturer's instructions, and resulting spots were visualized on an automated ELISPOT reader (AID, Strassberg, Germany).
PBMC for the LPA were resuspended in LPA medium (RPMI plus 15% human serum), and 1 x 105 cells/well were added in triplicate to round-bottomed 96-well plates containing tetanus toxoid (2 flocculation units/ml) or inactivated influenza virus (A/Sydney/5/97; 200 hemagglutinating units/ml), both of which were kindly provided by CSL (Parkville, VIC, Australia), or containing medium as a control. Plates were cultured for 6 days, [3H]thymidine (1 µCi/well; NEN, Perkin-Elmer, Wellesley, MA) was added during the final 6 h of culture prior to harvesting of cells onto glass fiber-bottomed plates (Perkin-Elmer), and ß-emission of incorporated thymidine was counted in a liquid scintillation counter (Top Count; Perkin-Elmer). Results were expressed as stimulation indexes (cpm of stimulus wells/cpm control wells).
To achieve accreditation in the QAP, each laboratory was required to provide at least one PBMC specimen that passed the following performance indicators in at least two of the three most recent QAP rounds: ability to fractionate at least 5 x 106 PBMC from each 9-ml ACD blood tube, PBMC viability of >80%, and viable yield of >50%. Functional assay results were considered in the final assessment only if these indicated poor cell quality not identified by the viability and yield results.
Statistical analysis. Correlations between viability, yield, and function were determined by linear regression. Fisher's exact test was used to test the association between the presence of cell clumps and below-standard viability and yield results. Paired t tests were used to evaluate changes in performance between specific QAP rounds, and unpaired t tests were used to compare results within QAP rounds. To determine the overall improvement in performance throughout the course of the QAP, the slope of change was first calculated for each laboratory by linear regression analysis, and then a single sample t test was used to determine if the aggregate improvement was significantly different from zero, which is a preferable method for analyzing serial determinants from each site compared to using paired tests (9). These tests were performed separately for both viability and yield data for the combined single-donor specimens from each laboratory.
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FIG. 1. Sequential assessment of viability and yield results from (A) laboratories that performed adequately throughout the QAP and (B) laboratories that either improved during the course of the QAP or failed to improve. Viabilities (upper panels) and yields (lower panels) of PBMC from HIV-positive (left panels) and HIV-negative (right panels) common donors supplied from each participating laboratory (same symbols in each panel) are shown. Dashed lines represent the required performance standards.
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TABLE 1. Raw viability (V) and yield (Y) data (%) from the seven single-donor QAP roundsa
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FIG. 2. Summary (means and standard deviations) of viabilities (A) and viable yields (B) of PBMC prepared by the participating laboratories in each QAP round (yield data were calculated with the maximum yield being 100%). The ratio of new to total labs participating in each round is indicated. Initiatives to improve performance are indicated by arrows. The dashed lines represent the performance standards set for both viability and yield. Local donor results represent PBMC collected from an HIV-negative donor at the laboratory site.
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There was a direct correlation between yield and viability, as shown in results from the fifth QAP (Fig. 3). However, the overall improvement in viability in the seventh QAP round was not matched with the same improvement in yield (P > 0.1). Similarly, cell function results from the seventh QAP were of a uniformly high standard, with more variability in results from the fifth QAP. Given that cell clumps were removed before assessment of viability, yield, and function, the uniformly high viability and function results in the seventh QAP indicated that the likely cause of low yield (clumping [P < 0.0001]) did not impact cell quality (viability [P = 1.000]). In the earlier QAP rounds, we observed an association between reduced function and a high percentage of dead suspended cells and gross cell clumping. This suggested that the methods employed by the laboratory staff in the earlier QAP rounds impacted PBMC quality.
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FIG. 3. Association between viability and viable cell yield, revealing differences in quality of thawed PBMC between QAP rounds. Linear regression and 95% confidence interval curves are shown (for data taken from the single-donor PBMC only). In the fifth QAP round, there was a significant correlation between viability and yield for the HIV-negative single-donor specimens (dashed line) (r2 = 0.455; P = 0.046), but it was not significant for the HIV-positive donor specimens (solid line) (r2 = 0.175; P = 0.263); however, overall significance was reached when data from both donors were combined (r2 = 0.289; P = 0.022). Low yield was not associated with viability (uniformly high) in specimens from the seventh QAP round, consistent with improvements in PBMC quality from this round.
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FIG. 4. As a consequence of uniformly high cell viability in the seventh QAP PBMC specimens, there was no association between viability or yield and immune function (determined by the IFN- response to the CEF peptide pool, as measured by ELISPOT assay). Linear regression and 95% confidence interval curves are shown (for data taken from the single-donor PBMC only). SFC, spot-forming cells.
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TABLE 2. Summary of practices that did not conform to the recommended protocol distributed to all participating labsa
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To exclude the possibility that performance in laboratories outside Sydney was compromised by air transport of fresh blood specimens, a locally sourced HIV-negative blood donor specimen was collected by each laboratory and processed soon after collection. In order to resolve whether the ambient temperature range during transportation impacted quality, a temperature-monitoring device was sent with each interstate shipment of whole blood following the fourth QAP, and as a control, one was also sent with specimens to a Sydney laboratory. The temperature recorded in the local couriered sample within Sydney was remarkably consistent (22 to 24°C), whereas PBMC flown to cities other than Sydney experienced a temperature nadir as low as 12°C (which was identified to be due to warehouse conditions between the flight and morning delivery). However, the reduction in temperature during air transport did not correlate with performance in the QAP, since both adequate and inadequate performances were observed from laboratories both within and outside Sydney.
On the basis of paired data comparisons between single-donor results in specific QAP rounds, improved results appeared to be associated with both interventions (Fig. 2). The telephone interviews between the third and fourth QAPs resulted in improved viability (P = 0.067) and yield (P = 0.012), based on data from laboratories with results below standard in the third QAP. Likewise, matched data from laboratories with results below standard in the fifth QAP showed improved results in viability (P = 0.003) in the seventh QAP (after the 2005 workshop), but improvements in yield were not significant (P = 0.089). One confounding factor that potentially limited overall improvement between these QAP rounds involved high staff turnover at some laboratories.
In determining if the QAP resulted in overall improvements in viability and yield (single-donor data only) for laboratories that commenced the QAP with an acceptable performance standard (n = 3), this level of expertise did not change over the course of the QAP (viability, P = 0.947; yield, P = 0.675). Only two laboratories failed to make substantial improvements in either viability or yield, while another two did not improve their yield results (Table 1). However, the remaining laboratories with results below standard on the initial attempt at the QAP exercise made substantial improvements in viability (P = 0.002) and yield (P = 0.001) over the course of the QAP.
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A common finding across all QAP rounds was that a low PBMC yield or viability was closely associated with clumping of the thawed PBMC sample. In earlier rounds, this was attributed to poor handling, which may have caused cell activation and cell-cell adherence. We noted from these early QAP rounds that PBMC samples with lower viabilities produced higher background counts in the LPA. Clumps of cells upon thawing were also the result of granulocyte contamination, which when mistakenly identified as PBMC during manual counting produced artificially poor yield and viability measurements. Since these were the major issues impacting on performance in the QAP, interventions to limit cell clumping were emphasized during the teleconference sessions and annual workshops. The following recommendations, based on experience and published studies, were made to address this issue: use a centrifugation speed appropriate for the density gradient product used, select a batch of Ficoll with high PBMC purification efficiency and low granulocyte contamination specifications, avoid harvesting the platelet aggregate that forms on the tube wall adjacent to the PBMC layer during the Ficoll step, minimize the amount of the Ficoll layer collected (as this may contain suspended granulocytes), resuspend cell pellets immediately after centrifugation, do not leave PBMC chilled for extended periods before freezing them, use cell culture-grade DMSO at 10% in the freezing medium, replace DMSO within 6 months of opening the container, select a serum batch for freezing medium that returns high cell viability (4), do not prechill PBMC before adding freezing medium (8), add cold DMSO medium (13) to the PBMC pellet immediately before freezing it, and commence the temperature-controlled freezing process from 4°C, not room temperature. Implementation of these recommendations was associated with improved performance. Based on specimens sent from laboratories without liquid nitrogen storage, short-term storage at noncryogenic temperatures (higher than 150°C) was acceptable, as other studies have similarly shown no loss in cell quality after short-term (10 weeks) storage of cryopreserved PBMC at 80°C (4) or as a result of shipment on dry ice for at least 3 days (4, 6).
Our results are in agreement with published QAP results showing that functional integrity of PBMC was more associated with viability (15) than with yield. Improved specimen handling in the recent QAP rounds produced PBMC samples with high viability and good functional readings, although cell clumping is an ongoing problem in some specimens. Further improvements in specimen quality may be achieved by selecting specific batches of Ficoll medium with high performance specifications (13). However, given the design of this QAP (shipped specimens processed at >24 h postcollection), a certain level of clumping in the thawed PBMC may be unavoidable (12).
The inclusion of a second measure of cell function (ELISPOT assay) in recent QAP rounds has provided useful information on cell quality that is relevant to many immunological substudies of clinical trials and cohort studies with HIV and hepatitis C virus. The ELISPOT assay is generally considered the gold standard for quantification of viral antigen-specific T-cell responses in stored PBMC specimens. Studies comparing the effects of different specimen handling protocols have based functional outcomes on either the LPA (4, 14, 15) or the ELISPOT assay (8, 12). It is important that the LPA and the ELISPOT assay measure immune responses from different cell populations (CD4 and CD8 T cells, respectively). In our experience of using both assay systems to assess PBMC function, the ELISPOT assay is a more reproducible assay than the LPA, whereas the LPA may be more informative in that results are more likely to decrease with reductions in cell quality. Increased background responses in both assay systems which are associated with reduced PBMC quality have also been reported in other studies (13). Hence, both assays have merit in a QAP to monitor operator effects on overall immune function of cryopreserved PBMC. Measurements of apoptosis have also been used to monitor the quality of cryopreserved PBMC (4, 6). High frequencies of PBMC undergoing apoptotic death have been observed in ex vivo blood samples from patients during primary HIV infection (11), in association with disease progression (10), and during other causes of excessive immune activation, and apoptotic markers increase upon delay in processing. Therefore, this assay would not be appropriate for a QAP based on overnight shipment of blood from HIV-positive donors. Flow cytometric determinations of immune function, including tetramer and intracellular cytokine staining, have proven reliable for analysis of cryopreserved PBMC (2) and may also be considered an assessment tool. Whichever functional readout is chosen to assess PBMC quality, it should be appropriate for the specimens provided and representative of the immune function assays for which PBMC are being stored.
This QAP for Australian laboratories demonstrates the value of careful monitoring of the cryopreservation skills of laboratory staff members who process PBMC for clinical trials and cohort studies. While large variations in expertise have also been observed in other QAPs (15), the interventions described here to improve PBMC handling skills resulted in substantial increases in viability and yield, along with cell quality, as determined by functional parameters. Based on data from the Multicenter AIDS Cohort Study specimens, showing an average viability of >90% after 12 years of storage (7), an expectation of high-quality PBMC preparations from our QAP is not unreasonable. The remaining issues to be addressed by the QAP therefore include increasing the acceptable standard for the yield of viable PBMC to higher levels (75% is the benchmark for the ACTG program) and maintaining a high standard of technical expertise at each laboratory site, despite the inevitable staff turnover. Given the need for high-quality cryopreserved PBMC for immune function studies, it is essential that PBMC QAPs continue to monitor laboratory performance and provide ongoing training and accreditation to such laboratories can demonstrate expertise in PBMC fractionation and cryopreservation. In summary, although improvements are still needed at some participating sites, we demonstrate that following several simple interventions, this QAP raised the performance of PBMC preparation and cryopreservation to a uniform and acceptable standard across diverse geographical sites in Australia.
This study was performed on behalf of the Immune-Based Therapies Working Group of the National Centre in HIV Epidemiology and Clinical Research and the Steering Committee of the Immunovirology Research Network (IVRN) of the Australian Centre for HIV and Hepatitis Virology Research (ACH2). The IVRN is funded by the Population Health Division of the Australian Commonwealth Department of Health and Aging via an operating grant to ACH2.
Published ahead of print on 18 October 2006. ![]()
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